GMR Zero-Wire Backhaul: Lessons Learned Using LiFi in a High-EMI Industrial Zone

GMR requested a “no-fiber” setup using LiFi with Velmenni. What lessons did you learn about reliability and alignment in a high-EMI industrial zone?

Speaker: Abhijit Chaudhary (Niral Networks)

GMR specifically requested a no-fiber setup, and that requirement shaped the entire backhaul strategy. While wireless backhaul can technically be done over Wi-Fi, we found that Wi-Fi introduces significant interference, especially in a heavy industrial environment. That is where LiFi—an optical, light-based wireless technology—proved extremely valuable. LiFi is inherently immune to both traditional Wi-Fi interference and EMI-related disruptions, which are common in energy plants with large metallic machinery, motors, and heavy equipment.

Near Line-of-Sight Advantages and Performance

One of the key lessons was that LiFi does not require a completely clear line of sight. It only needs near line-of-sight conditions, which gives more flexibility during installation compared to traditional microwave links. In the GMR deployment, LiFi reliably supported backhaul distances in the 700-meter to 1-kilometer range and consistently delivered close to 1 Gbps throughput. This performance level was a significant learning experience, demonstrating that LiFi is a strong alternative where fiber trenching is difficult or disruptive.

Alignment, Stability, and Industrial Considerations

Accuracy in alignment between LiFi transmitters and receivers is critical. In an industrial setting with vibration, dust, or shifting equipment, mounts need to be stable and sometimes reinforced. Regular site surveys help ensure the alignment remains optimal. While LiFi is immune to EMI, it still operates best when the optical path is unobstructed, so careful planning around cranes, structures, or moving vehicles is essential. In some cases, adding redundant paths can increase reliability if the environment is highly dynamic.

Reliability and Operational Benefits

Despite the challenging conditions—metallic surroundings, high EMI, and constant vibration—we found LiFi to be extremely reliable. It provided stable, high-throughput backhaul without requiring any new fiber installation, enabling a fully zero-wire deployment. This significantly reduced installation complexity and avoided disruptions to plant operations. It also made the rollout faster and more flexible, aligning well with GMR’s requirement for a modernized, future-ready network built without physical cabling constraints.

The main lessons were the importance of precise alignment, understanding industrial obstacles, validating mounting stability, and leveraging LiFi’s immunity to EMI. Overall, the zero-fiber LiFi approach proved highly effective for backhaul in a large, EMI-heavy energy facility.

Related Content

TeckNexus Newsletters

I acknowledge and agree to receive TeckNexus communications in line with the T&C and privacy policy

Whitepaper
Private cellular networks are transforming industrial operations, but securing private 5G, LTE, and CBRS infrastructure requires more than legacy IT/OT tools. This whitepaper by TeckNexus and sponsored by OneLayer outlines a 4-pillar framework to protect critical systems, offering clear guidance for evaluating security vendors, deploying zero trust, and integrating IT,...
Whitepaper
Telecom networks are facing unprecedented complexity with 5G, IoT, and cloud services. Traditional service assurance methods are becoming obsolete, making AI-driven, real-time analytics essential for competitive advantage. This independent industry whitepaper explores how DPUs, GPUs, and Generative AI (GenAI) are enabling predictive automation, reducing operational costs, and improving service quality....
Whitepaper
Explore how Generative AI is transforming telecom infrastructure by solving critical industry challenges like massive data management, network optimization, and personalized customer experiences. This whitepaper offers in-depth insights into AI and Gen AI's role in boosting operational efficiency while ensuring security and regulatory compliance. Telecom operators can harness these AI-driven...
Supermicro and Nvidia Logo

Feature Your Brand in Upcoming Magazines

Showcase your expertise through a sponsored article or executive interview in TeckNexus magazines, reaching enterprise and industry decision-makers.

Private Network Solutions - TeckNexus

Subscribe To Our Newsletter

Tech News & Insight
Tech News & Insight
Tech News & Insight
Scroll to Top

Private Network Security

4 Pillars for Securing Private 5G, LTE and CBRS Cellular Networks